Heavy Fabrication
Find The Best Heavy Fabrication Services in India - Sunny Enterprises
Sunny Enterprises, leading Heavy Fabrication services in India, and we are also heavy fabrication structurers Manufacturers, suppliers and exporters in India. We provides top MS heavy fabrication services that includes designing, manufacturing and installing metal structures using mild steel (MS).
In these heavy fabrication processes, we involve multiple types of tasks such as cutting, bending, welding and assembling to creating components such as beams, columns, frames and other types of customized metal products for various types of industrial and construction applications as well.
About Our Heavy Fabrication Service providers in India:
We use new technological innovation in these heavy fabrication processes such as involvement of blueprints and CAD models, proper material selection based on the load capacity and structural analysis of the industrial standards. Below, we have listed down some types of our heavy fabrication services, new features and applications also!
Types of Heavy Fabrication Manufacturers in India
As a former heavy fabrication, we are providing multiple types of heavy fabrication services in USA which are provided into multiple types of applications or industries as per requirement:
1. Structural Steel Fabrication:
In these heavy fabrication services, we use multiple types of new technological advancements and automation such as CNC (Computer Numerical Control) that are commonly used for improving more accuracy and efficiency. These structural steel fabrications are highly used in the construction of buildings, bridges, and industrial plants. The process involves tasks such as cutting, bending, and assembling steel components to create strong frameworks. For enhanced performance, we utilize robotic welding and 3D laser cutting to increase speed.
2. Heavy Plate Fabrication:
For manufacturing large equipment, pressure vessels, and storage tanks, the heavy plate fabrication method is used. Specialized machinery is employed for cutting, shaping, and welding thick materials into desired forms. We incorporate advanced methods such as plasma and laser cutting technologies for high-speed, high-precision cutting. Our heavy plate fabrication process also includes automated bending machines and robotic welding arms to reduce labor and maintain consistency and efficiency.
3. Pipe and Tube Fabrications:
Our pipe and tube fabrication services utilize methods like bending, welding, and assembling various metal components used in heavy industrial sectors. These fabrications are crucial for the manufacturing and production of oil and gas systems, water treatment facilities, and power plants. We incorporate advanced technologies such as orbital welding and automated pipe cutting machines to enhance the fabrication process. Additionally, corrosion-resistant coatings are applied to improve durability.
4. Heavy Machinery Fabrication:
These heavy fabrication services are primarily used in heavy-duty industrial sectors, including the production of industrial equipment, mining machinery, and construction vehicles. The process involves welding, machining, and assembling large metal components. By integrating adaptive 3D printing technology, we achieve increased efficiency, faster prototyping, and enhanced structural strength and durability.
Technical Specification
For more clarifications about our heavy fabrication services, we have mentioned below a technical sheet such as:
| Type | Max Weight Capacity (tons) | Max Dimensions (L×W×H) (m) | Material Thickness (mm) | Precision (mm) | Common Welding Methods | Industry Standards | Applications |
|---|---|---|---|---|---|---|---|
| Structural Steel Fabrication | 150 | 30 × 10 × 5 | 5 – 100 | ±1.0 | MIG, TIG, SMAW, FCAW | AWS D1.1, ISO 9001, EN 1090-2 | Bridges, Buildings, Towers |
| Heavy Plate Fabrication | 200 | 20 × 8 × 4 | 10 – 200 | ±0.5 | SAW, GMAW, Robotic Welding | ASME Section IX, API 650 | Pressure Vessels, Storage Tanks |
| Pipe and Tube Fabrication | 50 | Ø 3m × 20 | 3 – 50 | ±0.25 | GTAW, Orbital Welding | ASME B31.1, ASTM A53, ISO 9001 | Oil & Gas, HVAC, Water Systems |
| Heavy Machinery Fabrication | 300 | 15 × 6 × 6 | 10 – 150 | ±0.3 | MIG, TIG, Laser Welding | ISO 3834, AWS D1.2, EN 1090-2 | Industrial Presses, Mining Equip. |
Additional Fabrication Capabilities
| CNC Plasma Cutting | Up to 200 mm thick, 12 × 4 m | ISO 9013, ASTM A36 |
| Laser Cutting | Up to 50 mm thick, 6 × 3 m | ISO 9013, AWS D17.1 |
| Plate Rolling | Ø 500 mm – 8000 mm, 150 mm thick | ASME Section VIII |
| Bending & Forming | 5000-ton press brake, 10 m length | EN 10149-2, ISO 2768 |
| Welding & Joining | Max deposition rate: 12 kg/hr | AWS D1.1, ISO 3834 |
| Machining (Milling/Lathe) | Up to 5-axis, ±0.005 mm tolerance | ISO 230-1, DIN 8605 |
| Surface Treatment | Powder Coating, Galvanizing, NDT | ISO 12944, ASTM D3359 |
Features of Heavy Fabrications
Heavy fabrications are essential components used across various industries for creating strong, durable structures and machinery. Here are some key features that define our heavy fabrication services:
- Robust and Durable Construction: Built to withstand heavy loads and harsh environmental conditions.
- Precision Engineering: Fabricated with exact measurements to meet stringent industrial standards.
- Versatility in Materials: Use of high-grade steel, alloys, and metals tailored to specific project requirements.
- Customizable Solutions: Designed and fabricated as per client specifications, ensuring perfect fit and functionality.
- Advanced Welding and Assembly Techniques: Utilizing the latest technology for strength and reliability.
- Strict Quality Control: Comprehensive testing and inspection at every stage to ensure product integrity.
- Compliance with Safety Standards: Manufactured adhering to national and international safety norms.
Applications of Heavy Fabrica tion in India
As one of the top heavy fabrication suppliers and exporters in India, our comprehensive fabrication services are widely used across various industries, including:
- Construction Industry
Fabrication of steel frameworks, beams, columns, and structural supports for commercial and residential buildings. - Oil & Gas Sector
Manufacturing of pipelines, pressure vessels, storage tanks, and refinery components designed to handle extreme conditions. - Power Generation
Fabrication of heavy equipment for thermal, hydroelectric, and renewable energy plants, including turbines and generators. - Automotive and Heavy Vehicles
Production of chassis, frames, and heavy-duty parts for trucks, buses, and industrial vehicles. - Shipbuilding and Marine Engineering
Construction of ship hulls, offshore platforms, and marine equipment exposed to harsh marine environments. - Railway Infrastructure
Fabrication of rail components, bridges, and station structures to ensure safety and durability. - Mining and Heavy Equipment
Manufacture of robust machinery parts and frameworks used in mining operations and earthmoving equipment.
As one of the leading heavy fabrication manufacturers, suppliers, and exporters in India, we at Sunny Enterprises offer top-quality heavy fabrication services. Our services are essential for manufacturing complex parts and equipment, widely used in heavy industrial sectors to enhance performance. We incorporate advanced technological fabrication systems, including cutting, bending, and welding techniques, to ensure precision and efficiency. Contact us today for more information and to discuss your project needs!
Frequently Asked Questions (FAQs)
Heavy fabrication involves the manufacturing of large and complex structures using cutting, welding, machining, and assembling heavy materials like steel and aluminum. It is commonly used in industries like construction, mining, and shipbuilding.
Heavy fabrication primarily uses materials such as carbon steel, stainless steel, aluminum, and alloys. The choice of material depends on the project's strength, durability, and environmental requirements.
Industries such as construction, aerospace, automotive, shipbuilding, and energy (oil, gas, wind, and solar) rely on heavy fabrication for building durable and high-performance components.
The main processes include cutting, bending, welding, machining, and assembling. These steps ensure the creation of strong, precise, and high-quality metal structures.
