Heavy Fabrication
Heavy Fabrication Services in USA – Sunny Enterprises
Sunny Enterprises, leading Heavy fabrication services in USA, we are trusted Heavy fabrication manufacturers, suppliers and exporters in USA. We provides top MS heavy fabrication services that includes designing, manufacturing and installing metal structures using mild steel (MS). In these heavy fabrication processes, we involve multiple types of tasks such as cutting, bending, welding and assembling to creating components such as beams, columns, frames and other types of customized metal products for various types of industrial and construction applications as well.
We incorporate advanced technological innovations in our heavy fabrication processes, including the use of blueprints and CAD models, careful material selection based on load capacity, and structural analysis in compliance with industrial standards. Below is a list of our heavy fabrication services, along with their new features and applications!
Applications of Heavy fabrication
One of the best heavy fabrication service providers in USA, our all types of fabrication services are highly used in multiple types of industries such as:
- Bridges and infrastructure for heavy load support
- Oil and gas pipelines for fluid transportation
- Shipbuilding and marine structures for durability
- Mining equipment and machinery for excavation work
- Power plants and energy facilities construction
- Railway components and structures for transportation
- Aerospace and defense manufacturing for high precision
- Heavy-duty industrial machinery for large-scale production
- Automotive and truck chassis for load-bearing strength
- Structural steel fabrication for commercial buildings
Types of Heavy Fabrication Services
As leading heavy quality fabrication manufacturers and suppliers in USA, we are providing multiple types of heavy fabrication services which are provided into multiple types of applications or industries as per requirement:
- Heavy Plate Fabrication: For manufacturing large equipment, pressure vessels, and storage tanks, the heavy plate fabrication method is used. In this process, specialized machinery is used for cutting, shaping, and welding thick materials into desirable forms. We use multiple advanced methods for greater accuracy, such as plasma and laser cutting technologies, which provide high-speed, high-precision cutting capabilities. In our heavy plate fabrication methods, we utilize automated bending machines and robotic welding arms to reduce labor work while maintaining consistency and efficiency.
- Pipe and Tube Fabrications: In pipe and tube fabrication services, we use various methods such as bending, welding, and assembling large metal components commonly used in heavy industrial sectors. These heavy machinery fabrications play a crucial role in manufacturing and production for industries like oil and gas, water treatment, and power plants. We have integrated advanced technologies such as orbital welding and automated pipe cutting machines to enhance the fabrication process. Additionally, corrosion-resistant coatings are applied to improve durability.
- Heavy Machinery Fabrication: These heavy fabrication services are primarily used in heavy-duty industrial sectors and for the production of industrial equipment, mining machinery, and construction vehicles. In this heavy machinery fabrication process, welding, machining, and assembling large metal components are key fabrication methods. The use of adaptive 3D printing technology in manufacturing increases efficiency, accelerates prototyping, and improves the overall strength and durability of the structures.
- Structural Steel Fabrication: In these heavy fabrication services, we incorporate various technological advancements and automation, such as CNC (Computer Numerical Control), to enhance accuracy and efficiency. Structural steel fabrication is widely used in constructing buildings, bridges, and industrial plants. The process involves tasks such as cutting, bending, and assembling steel components to create strong frameworks. To further improve performance, we utilize robotic welding and 3D laser cutting to enhance speed and precision.
Technical Specification
For more clarifications about our heavy fabrication services, we have mentioned below a technical sheet such as:
| Type | Max Weight Capacity (tons) | Max Dimensions (L×W×H) (m) | Material Thickness (mm) | Precision (mm) | Common Welding Methods | Industry Standards | Applications |
|---|---|---|---|---|---|---|---|
| Structural Steel Fabrication | 150 | 30 × 10 × 5 | 5 – 100 | ±1.0 | MIG, TIG, SMAW, FCAW | AWS D1.1, ISO 9001, EN 1090-2 | Bridges, Buildings, Towers |
| Heavy Plate Fabrication | 200 | 20 × 8 × 4 | 10 – 200 | ±0.5 | SAW, GMAW, Robotic Welding | ASME Section IX, API 650 | Pressure Vessels, Storage Tanks |
| Pipe and Tube Fabrication | 50 | Ø 3m × 20 | 3 – 50 | ±0.25 | GTAW, Orbital Welding | ASME B31.1, ASTM A53, ISO 9001 | Oil & Gas, HVAC, Water Systems |
| Heavy Machinery Fabrication | 300 | 15 × 6 × 6 | 10 – 150 | ±0.3 | MIG, TIG, Laser Welding | ISO 3834, AWS D1.2, EN 1090-2 | Industrial Presses, Mining Equip. |
Additional Fabrication Capabilities
| CNC Plasma Cutting | Up to 200 mm thick, 12 × 4 m | ISO 9013, ASTM A36 |
| Laser Cutting | Up to 50 mm thick, 6 × 3 m | ISO 9013, AWS D17.1 |
| Plate Rolling | Ø 500 mm – 8000 mm, 150 mm thick | ASME Section VIII |
| Bending & Forming | 5000-ton press brake, 10 m length | EN 10149-2, ISO 2768 |
| Welding & Joining | Max deposition rate: 12 kg/hr | AWS D1.1, ISO 3834 |
| Machining (Milling/Lathe) | Up to 5-axis, ±0.005 mm tolerance | ISO 230-1, DIN 8605 |
| Surface Treatment | Powder Coating, Galvanizing, NDT | ISO 12944, ASTM D3359 |
Key features and benefits of Heavy Fabrication
One of the best heavy fabrication suppliers and exporters in USA, our all types of fabrication process are involved with multiple types of new technological innovation and it givens long term benefits such as:
- Customization & Precision Engineering
- The use of new advanced technological methods and accurate engineering methods allows for highly customized components tailored to specific project requirements.
- In our each heavy fabrication services or processes, we give higher precision engineering methods for improving performance. This can give seamless integration with existing systems.
- Advanced Welding & Joining Techniques
- While working on the best heavy fabrication structure, we have multiple types of new technological welding methods such as MIG, TIG, and arc welding to ensure reliable joints in heavy-duty applications.
- These processes enhance structural integrity, preventing failures under high stress.
- Use of High-Quality Materials
- We use pure forms of materials in our heavy fabrication methods, such as steel, aluminum, and titanium, to withstand extreme conditions.
- This improves the overall conditions in the outer environment and enhances resistance to wear, corrosion, and environmental stress, prolonging the lifespan of structures.
- High Load-Bearing Capacity
- Our new heavy fabrication method allows supporting multiple types of heavy loads, making them ideal for industrial machinery and infrastructure.
- This structure ensures long-term durability and stability, reducing maintenance costs.
Frequently Asked Questions (FAQs)
Heavy fabrication involves the manufacturing of large and complex structures using cutting, welding, machining, and assembling heavy materials like steel and aluminum. It is commonly used in industries like construction, mining, and shipbuilding.
Heavy fabrication primarily uses materials such as carbon steel, stainless steel, aluminum, and alloys. The choice of material depends on the project's strength, durability, and environmental requirements.
Industries such as construction, aerospace, automotive, shipbuilding, and energy (oil, gas, wind, and solar) rely on heavy fabrication for building durable and high-performance components.
The main processes include cutting, bending, welding, machining, and assembling. These steps ensure the creation of strong, precise, and high-quality metal structures.
As a leading heavy fabrication services in USA, manufacturers, suppliers and exporters in USA, we as Sunny Enterprises are offering the best heavy fabrication services. These heavy fabrications help of manufacturing the complex parts or equipment which is highly used in the heavy industrial sectors for increasing the performance. We have used new technological fabrication systems in the multiple tasks such as cutting, bending and welding methods. Contact us today for more information!
